Profession screw machine operator

Screw machine operators set up and tend mechanical screw machines designed to manufacture (threaded) screws out of processed metal workpieces, specifically small- to medium-sized ones that have been turned by a lathe and turn machine.

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Personality Type

• Realistic / Conventional
• Realistic / Investigative

Knowledge

• Screw manufacturing processes

  The various manufacturing processes performed to produce metal screws, such as cold heading, thread rolling, thread cutting, and others.

• Screw machine parts

  The various parts of a machine designed to manufacture screws, such as the spindle, spindle drive motor, spindle speed change gear, lead cam, front cross slide cam, turret, turret feed dog carrier, and others.

• Quality and cycle time optimisation

  The most optimal rotation or cycle time and over-all quality of a tool or a machine's processes.

• Screw types

  The various types of screws that can be manufactured, such as a cap screw, setscrew with hollow head, machine screw with oval head, machine screw with Philips head, flat-head wood screw, lag screw, self-tapping screw, and others.

• Types of metal

  Qualities, specifications, applications and reactions to different fabricating processes of various types of metal, such as steel, aluminium, brass, copper and others.

• Quality standards

  The national and international requirements, specifications and guidelines to ensure that products, services and processes are of good quality and fit for purpose.

Skills

• Monitor moving workpiece in a machine

  Monitor the processing of a workpiece in motion, such as a piece of metal or wood moved linearly over a static manufacturing machine.

• Troubleshoot

  Identify operating problems, decide what to do about it and report accordingly.

• Remove processed workpiece

  Remove individual workpieces after processing, from the manufacturing machine or the machine tool. In case of a conveyor belt this involves quick, continuous movement.

• Supply machine with appropriate tools

  Supply the machine with the necessary tools and items for a particular production purpose.

• Set up the controller of a machine

  Set up and give commands to a machine by dispatching the appropriate data and input into the (computer) controller corresponding with the desired processed product.

• Supply machine

  Ensure the machine is fed the necessary and adequate materials and control the placement or automatic feed and retrieval of work pieces in the machines or machine tools on the production line.

• Tend screw machine

  Tend a metalworking machine designed to produce metal screws, by process of cold heading and thread rolling, monitor and operate it according to regulations.

• Dispose of cutting waste material

  Dispose of possibly hazardous waste material created in the cutting process, such as swarf, scrap and slugs, sort according to regulations, and clean up workplace.

• Ensure equipment availability

  Ensure that the necessary equipment is provided, ready and available for use before start of procedures.

• Monitor automated machines

  Continuously check up on the automated machine's set-up and execution or make regular control rounds. If necessary, record and interpret data on the operating conditions of installations and equipment in order to identify abnormalities.

• Perform test run

  Perform tests putting a system, machine, tool or other equipment through a series of actions under actual operating conditions in order to assess its reliability and suitability to realise its tasks, and adjust settings accordingly.

• Remove inadequate workpieces

  Evaluate which deficient processed workpieces do not meet the set-up standard and should be removed and sort the waste according to regulations.

Optional knowledge and skills

Source: Sisyphus ODB