Profession metal drawing machine operator

Metal drawing machine operators set up and operate drawing machines for ferrous and non-ferrous metal products, designed to provide wires, bars, pipes, hollow profiles and tubes with their specific form by reducing its cross-section and by pulling the working materials through a series of drawing dies.

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Personality Type

• Realistic / Conventional
• Realistic / Investigative

Knowledge

• Quality and cycle time optimisation

  The most optimal rotation or cycle time and over-all quality of a tool or a machine's processes.

• Cold drawing processes

  The various kinds of metalworking drawing processes performed at room temperature, such as wire drawing, tube drawing, ironing, embossing, sheet metal drawing, spinning, stretch forming, and others.

• Dies

  The qualities and applications of various kinds of dies, the different components of a die (such as the die block, punch plate, pierce punch and others) and the types of die used in specialised manufacturing processes ( such as extrusion dies, drawing dies, forming dies, cutting dies, compound dies, and others).

• Quality standards

  The national and international requirements, specifications and guidelines to ensure that products, services and processes are of good quality and fit for purpose.

• Types of metal

  Qualities, specifications, applications and reactions to different fabricating processes of various types of metal, such as steel, aluminium, brass, copper and others.

Skills

• Remove processed workpiece

  Remove individual workpieces after processing, from the manufacturing machine or the machine tool. In case of a conveyor belt this involves quick, continuous movement.

• Supply machine

  Ensure the machine is fed the necessary and adequate materials and control the placement or automatic feed and retrieval of work pieces in the machines or machine tools on the production line.

• Ensure equipment availability

  Ensure that the necessary equipment is provided, ready and available for use before start of procedures.

• Remove inadequate workpieces

  Evaluate which deficient processed workpieces do not meet the set-up standard and should be removed and sort the waste according to regulations.

• Perform test run

  Perform tests putting a system, machine, tool or other equipment through a series of actions under actual operating conditions in order to assess its reliability and suitability to realise its tasks, and adjust settings accordingly.

• Monitor gauge

  Oversee the data presented by a gauge concerning the measurement of pressure, temperature, thickness of a material, and others.

• Troubleshoot

  Identify operating problems, decide what to do about it and report accordingly.

• Monitor moving workpiece in a machine

  Monitor the processing of a workpiece in motion, such as a piece of metal or wood moved linearly over a static manufacturing machine.

• Set up the controller of a machine

  Set up and give commands to a machine by dispatching the appropriate data and input into the (computer) controller corresponding with the desired processed product.

• Monitor automated machines

  Continuously check up on the automated machine's set-up and execution or make regular control rounds. If necessary, record and interpret data on the operating conditions of installations and equipment in order to identify abnormalities.

Optional knowledge and skills

Source: Sisyphus ODB