Profession laser beam welder
Laser beam welders set up and tend laser beam welding machines designed to join separate metal workpieces together through the use of a laser beam radiating a concentrated heat source that allows for precise welding.
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Personality Type
Knowledge
- Types of metal
Qualities, specifications, applications and reactions to different fabricating processes of various types of metal, such as steel, aluminium, brass, copper and others.
- Laser types
The various types of lasers, their specific qualities and their applications, such as for cutting, engraving, welding, and others.
- Manufacturing processes
The steps required through which a material is transformed into a product, its development and full-scale manufacturing.
- Quality standards
The national and international requirements, specifications and guidelines to ensure that products, services and processes are of good quality and fit for purpose.
- Statistical process control
Method of quality control that uses statistics to monitor processes.
- Quality and cycle time optimisation
The most optimal rotation or cycle time and over-all quality of a tool or a machine's processes.
Skills
- Perform machine maintenance
Perform regular maintenance, possibly including corrections and alterations, on a machine or machine tool to ensure it remains in a proper productive state.
- Use CAM software
Use computer-aided manufacturing (CAM) programmes to control machinery and machine tools in the creation, modification, analysis, or optimisation as part of the manufacturing processes of workpieces.
- Use automatic programming
Utilise specialised software tools to generate computer code from specifications, such as diagrams, structured informations or other means of describing functionality.
- Monitor gauge
Oversee the data presented by a gauge concerning the measurement of pressure, temperature, thickness of a material, and others.
- Tend laser beam welding machine
Tend a metalworking machine designed to join metal pieces by use of a laser beam exuding a concentrated heat source, monitor and operate it according to regulations.
- Read standard blueprints
Read and comprehend standard blueprints, machine, and process drawings.
- Ensure equipment availability
Ensure that the necessary equipment is provided, ready and available for use before start of procedures.
- Set up the controller of a machine
Set up and give commands to a machine by dispatching the appropriate data and input into the (computer) controller corresponding with the desired processed product.
- Apply precision metalworking techniques
Comply with precision standards specific to an organisation or product in metalworking, involved in processes such as engraving, precise cutting, welding.
- Remove inadequate workpieces
Evaluate which deficient processed workpieces do not meet the set-up standard and should be removed and sort the waste according to regulations.
- Ensure correct metal temperature
Ensure the necessary, usually constant, temperature of processed metal workpieces during metal fabrication processes.
- Program a CNC controller
Set up the desired product design in the CNC controller of the CNC machine for product manufacturing.
- Perform test run
Perform tests putting a system, machine, tool or other equipment through a series of actions under actual operating conditions in order to assess its reliability and suitability to realise its tasks, and adjust settings accordingly.
- Troubleshoot
Identify operating problems, decide what to do about it and report accordingly.
- Prepare pieces for joining
Prepare metal or other material workpieces for joining processes by cleaning the workpieces, checking their measurements with the technical plan and marking on the pieces where they'll be joined.
- Remove processed workpiece
Remove individual workpieces after processing, from the manufacturing machine or the machine tool. In case of a conveyor belt this involves quick, continuous movement.
- Ensure necessary ventilation in machining
Turn on the ventilation systems, such as a vacuum pump or blower, of a manufacturing machine in order to remove noxious fumes, smoke, dust, or for other removal of debris from the surface of the workpiece.
- Supply machine
Ensure the machine is fed the necessary and adequate materials and control the placement or automatic feed and retrieval of work pieces in the machines or machine tools on the production line.
- Wear appropriate protective gear
Wear relevant and necessary protective gear, such as protective goggles or other eye protection, hard hats, safety gloves.
Optional knowledge and skills
types of metal manufacturing processes consult technical resources operate precision measuring equipment monitor automated machines record production data for quality control welding techniques apply preliminary treatment to workpieces manufacturing of small metal parts laser marking processes use welding equipment adjust temperature gauges ensure correct gas pressure manufacturing of metal containers manufacturing of steam generators spot metal imperfections ferrous metal processing provide advice to technicians inspect quality of products smooth burred surfaces metal joining technologies keep records of work progress manufacturing of weapons and ammunition manufacturing of doors from metal maintain mechanical equipment supply machine with appropriate tools manufacturing of cutlery laser engraving methodsSource: Sisyphus ODB