Profession gravure press operator

Gravure press operators work with gravure presses, where the image is engraved directly on a roll. They set up the press and monitor it during the operation, taking care of safety and resolving problems.

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Personality Type

• Realistic / Conventional

Knowledge

• Printing techniques

  The techniques and processes to reproduce text and images using a master form or template such as letterpress printing, gravure, and laser printing.

• Printing materials

  The materials, such as paper, film, metal foils, and glass, on which texts or designs can be transferred by applying ink through direct pressure or with intermediate rollers.

• Quality standards

  The national and international requirements, specifications and guidelines to ensure that products, services and processes are of good quality and fit for purpose.

• Printing on large scale machines

  Methods, processes, and restrictions related to printing on machines that produce large quantities and sizes of graphic print materials.

Skills

• Determine colour shades

  Determine and use the correct colour to be applied to a surface, according to requirements, by using instruments and software.

• Perform test run

  Perform tests putting a system, machine, tool or other equipment through a series of actions under actual operating conditions in order to assess its reliability and suitability to realise its tasks, and adjust settings accordingly.

• Produce prepress proof

  Make single or multi-coloured test prints to ensure that the product meets the arranged standards. Compare the sample with the template or discuss the result with the customer in order to make the last adjustments before mass production.

• Use colour printing programs

  Use colour printing programs, such as the CMYK colour (ink) model for various pressing machines.

• Use doctor blade

  Use a doctor blade to remove the excess of ink during printing and coating processes.

• Clean ink rollers

  Clean ink roller and type using ink solvent and rags.

• Follow safety precautions in printing

  Apply safety and health principles, policies and institutional regulations of working in printing production. Protect oneself and others against such hazards as chemicals used in printing, invasive allergens, heat, and disease causing agents.

• Set up the controller of a machine

  Set up and give commands to a machine by dispatching the appropriate data and input into the (computer) controller corresponding with the desired processed product.

• Monitor automated machines

  Continuously check up on the automated machine's set-up and execution or make regular control rounds. If necessary, record and interpret data on the operating conditions of installations and equipment in order to identify abnormalities.

• Troubleshoot

  Identify operating problems, decide what to do about it and report accordingly.

• Operate rotary press

  Operate rotary-type presses, which print illustrative and other subject matter during a rotogravure process.

• Supply machine

  Ensure the machine is fed the necessary and adequate materials and control the placement or automatic feed and retrieval of work pieces in the machines or machine tools on the production line.

• Follow production schedule

  Follow production schedule taking into account all requirements, times and needs. This schedule outlines what individual commodities must be produced in each time period and encapsulates various concerns like production, staffing, inventory, etc. It is usually linked to manufacturing where the plan indicates when and how much of each product will be demanded. Utilise all the information in the actual implementation of the plan.

• Adjust rotogravure press

  Thread webs of paper or other printing stock through the press and further adjust temperature, guides, and tension bars.

Optional knowledge and skills

Source: Sisyphus ODB