Profession cylindrical grinder operator

Cylindrical grinding operators set up and tend cylindrical grinding machines designed to apply abrasive processes in order to remove small amounts of excess material and smoothen metal workpieces by multiple abrasive grinding wheels with diamond teeth as a cutting device for very precise and light cuts, as the workpiece is fed past it and formed into a cylinder.

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Personality Type

Knowledge

  • Cylindrical grinder parts

    The different machinery parts of a cylindrical grinder, their qualities and applications, such as the grinding wheel, wheel spindle, added coolant supply, infeed, work centres, and others.

  • Quality standards

    The national and international requirements, specifications and guidelines to ensure that products, services and processes are of good quality and fit for purpose.

  • Types of metal

    Qualities, specifications, applications and reactions to different fabricating processes of various types of metal, such as steel, aluminium, brass, copper and others.

  • Quality and cycle time optimisation

    The most optimal rotation or cycle time and over-all quality of a tool or a machine's processes.

Skills

  • Spot metal imperfections

    Observe and identify various kinds of imperfections in metal workpieces or finished products. Recognise the best fitted manner of fixing the problem, which could be caused by corrosion, rust, fractures, leaks, and other signs of wear.

  • Ensure equipment availability

    Ensure that the necessary equipment is provided, ready and available for use before start of procedures.

  • Apply precision metalworking techniques

    Comply with precision standards specific to an organisation or product in metalworking, involved in processes such as engraving, precise cutting, welding.

  • Monitor moving workpiece in a machine

    Monitor the processing of a workpiece in motion, such as a piece of metal or wood moved linearly over a static manufacturing machine.

  • Monitor gauge

    Oversee the data presented by a gauge concerning the measurement of pressure, temperature, thickness of a material, and others.

  • Dispose of cutting waste material

    Dispose of possibly hazardous waste material created in the cutting process, such as swarf, scrap and slugs, sort according to regulations, and clean up workplace.

  • Supply machine

    Ensure the machine is fed the necessary and adequate materials and control the placement or automatic feed and retrieval of work pieces in the machines or machine tools on the production line.

  • Wear appropriate protective gear

    Wear relevant and necessary protective gear, such as protective goggles or other eye protection, hard hats, safety gloves.

  • Smooth burred surfaces

    Inspect and smooth burred surfaces of steel and metal parts.

  • Set up the controller of a machine

    Set up and give commands to a machine by dispatching the appropriate data and input into the (computer) controller corresponding with the desired processed product.

  • Remove inadequate workpieces

    Evaluate which deficient processed workpieces do not meet the set-up standard and should be removed and sort the waste according to regulations.

  • Remove processed workpiece

    Remove individual workpieces after processing, from the manufacturing machine or the machine tool. In case of a conveyor belt this involves quick, continuous movement.

  • Tend cylindrical grinder

    Tend a metalworking machine designed to smoothen a metal surface by applying cylindrical grinding, abrasive machine processes, monitor and operate it according to regulations.

Optional knowledge and skills

operate precision measuring equipment abrasive machining processes supply machine with appropriate tools manufacturing of weapons and ammunition manufacturing of metal assembly products consult technical resources inspect quality of products manufacturing of small metal parts geometry metal smoothing technologies maintain mechanical equipment manufacturing of metal structures keep records of work progress operate hand tools in chain making ferrous metal processing types of metal manufacturing processes manufacturing of light metal packaging operate file for deburring perform test run manufacturing of door furniture from metal types of cylindrical grinding processes manufacturing of doors from metal measure flatness of a surface provide advice to technicians manufacturing of cutlery monitor automated machines manufacturing of metal household articles manufacturing of steam generators manufacturing of heating equipment mechanics manufacturing of metal containers cutting technologies non-ferrous metal processing

Source: Sisyphus ODB